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Sample Savings Report

Prepared for: Sample Warehouse
Prepared by: Smart Edge Innovations
Lead Consultant: Colleen Stewart

Executive Summary

 

The 20-Minute Diagnostic identified:

  • 3 critical bottlenecks causing consistent flow disruption

  • 12 minutes of walking waste per picker per hour

  • 4–6 interruptions per hour

  • 1–3 searching events per route

  • Estimated €7,920 monthly labor waste

 

These issues are invisible in reporting systems, but highly visible in live process flow.

20-Minute Diagnostic reveals them quickly, clearly, and without any tools or software.

Observed Flow Pattern (Picker Routes)

 

Picker Observed: Picker A

Average Route Time: x:xx minutes

Main Findings:

  • ​

  • ​

  • ​

​

Picker Observed: Picker B

Average Route Time: x:xx minutes

Main Findings:

  • ​

  • ​

  • ​

Flow Map Visualization (Text Version)

(In the real report, this would be accompanied by a sketch.)

 

Hotspots Identified:

  1. ​

  2. ​

  3. ​

 

Common Pattern Across All Pickers:

​

Bottleneck Summary

​

Bottleneck #1: 

  • Cause:

  • Impact:

  • Frequency:

  • Cost: 

​

Bottleneck #2: 

  • Cause: 

  • Impact: 

  • Frequency: 

  • Cost: 

​

Bottleneck #3: 

  • Cause: 

  • Impact: 

  • Frequency: 

  • Cost: 

Total Estimated Savings

 

Time Lost per Picker per Hour:

12 minutes

 

Number of Pickers:

6

 

Hours per Shift:

8

 

Days per Month:

22

 

Formula:

12 min/hr × 6 pickers × 8 hrs × 22 days
= 12,672 minutes saved per month
= 211 hours saved per month

 

Labor Rate (Estimated):

€37.50/hr (fully loaded)

 

Total Monthly Savings Potential:

€7,920 per month

 

Annualized Savings Potential:

€95,040 per year

Recommended Zero-Cost Improvements (Next 7 Days)

✔ ​

✔ ​

✔ ​

✔ ​

✔

Potential Additional Improvements (Optional)

 

These require light planning but zero investment:

  • ​

  • ​

  • ​

  • ​

  • ​

Next Step

 

You’ve now seen what a short observation can uncover in your warehouse.

​

If you want your own personalized version—with your bottlenecks mapped, your savings calculated, and your next steps prioritized—start here:

In 20 minutes, you’ll know your bottlenecks and where your quickest wins are hiding.

Ready to See Where Your Warehouse Is Losing Time?

No disruption. No software. Clear insights.

  • 📊 ROI-Focused Diagnostics

  • 🛠 Zero-Cost Improvement Methods

  • 🔒 Secure Client Access

We zijn altijd op zoek naar nieuwe en spannende mogelijkheden. Neem contact met ons op.

We zijn altijd op zoek naar nieuwe en spannende mogelijkheden. Neem contact met ons op.

We zijn altijd op zoek naar nieuwe en spannende mogelijkheden. Neem contact met ons op.

We zijn altijd op zoek naar nieuwe en spannende mogelijkheden. Neem contact met ons op.

We zijn altijd op zoek naar nieuwe en spannende mogelijkheden. Neem contact met ons op.

© SmartEdge Innovations  All rights reserved Based in the Netherlands

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